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Why do you need a SKU breakdown? Could you please give shipping estimates on the overall quantity?

Written by Harshita
Updated over a month ago

We also recognize that many businesses, particularly younger or developing ones, would like an uncomplicated way of estimating shipping costs based only on order quantity, without a SKU breakdown.

This may seem reasonable because, for example, from a distance, 3,000 pieces look like 3,000 pieces, so an internal breakdown should not matter. In fact, many aspects of freight and logistics have international considerations that prevent simple shipping costs based solely on how many units you have on an order.

To be fully accurate, though, shipping costs also consider weight, volume, the way a product is packaged, the dimensions of the actual product, and the way it should be handled. All of these can be impacted by the SKU; a proper breakdown of the SKU is not only useful, but it is also fundamental for estimating shipping costs.

To start, explaining what a SKU means is important. A SKU is a unique identifier for a product variant. These could be based on style, size, color, and even variations in fabric or design. As an example, one SKU would be a basic men’s round-neck T-shirt in black, size medium.

A different SKU would be the same T-shirt in size large. Even a different color would be a different SKU. When you make an order for production or shipment, the number of SKUs and the quantity associated with each SKU affect the way your goods are produced, packed, and shipped.

As far as logistics is concerned, when estimating shipping costs, it is based on either the actual weight of the shipment or the volumetric weight, whichever is greater. The volumetric weight is calculated based on the shipping boxes’ dimensions, which in turn depend on how the products are packed inside the boxes.

To complicate matters, if you manage a large number of SKUs (Stock Keeping Units) with lesser quantities per SKU, it makes your packaging more complex. Because of differing styles, sizes, or colors, you may not be able to mix as many products in one box, which means more shipping boxes. All of this results in a shipping volume that is greater, and thus, more expensive.

Let us consider two scenarios. The first scenario is this: you place an order for 3,000 units of men’s T-shirts, but with only 3 designs and 2 sizes each, you have only six SKUs. In this case, the T-shirts can be packed into shipping boxes with the highest level of space utilization.

Thus, the shipment is more compact and cost-efficient. In the second scenario, you order 3,000 T-shirts, but in this case, the order is across 30 designs and 5 sizes, which translates to 150 SKUs.

In this scenario, the complexity of the order skyrockets since each of the SKUs will be required to be packed separately, then labeled and organized. The overall result is an increased number of shipping boxes, which also means a higher volumetric weight, and consequently, the freight cost also increases significantly.

Doing a breakdown of SKUs is also important in this case because, while products might seem like they would fit into a category, there is a great deal of variance in their size and weight. A good example of this is the difference in the weight of a man’s t-shirt and a woman’s dress, or a kid’s winter coat, or a hoodie.

These garments differ in weight and also in component fabric and construction. If a customer does not specify a SKU and simply states, ‘I would like to ship 3,000 garments,’ estimating the shipment becomes a near-impossible task. The freight for 3,000 lightweight t-shirts is significantly less than that for 3,000 winter jackets, despite the same total quantity.

In a limited number of situations, we can offer a rough shipping estimate based on the high-level category of the products and the quantity. Let’s say, for example, you want to ship 3,000 men’s round neck t-shirts from the India factory to a Dallas, Texas warehouse. Within the norms of the industry and typical packaging, we would provide you with a range.

Such estimates serve a purpose, while they provide a basic idea for planning, they lack the specificity of SKU and ship details. Your estimates, while considered ‘rough,’ would become far more exact with the SKU details.

The given estimates are based on standard sizes, standard boxes, and uniformity of product specs. If your order contains plus sizes, a mixed order of different genders (e.g., women’s or kids’ clothing), or specialty fabrics, then the shipment’s weight and/or volume will be affected.

Small variations in the size of a product can alter how many pieces can fit in a box, and therefore how many boxes will be needed to ship everything. This means that the actual cost of shipping will be different than the initial estimate.

Also, for shipping companies and freight forwarders to provide an official quote, they need a summary of the shipment. They want to know how many boxes, the total weight, the total volume, and sometimes what type of box the items are in. Without a breakdown of the SKU, these details can’t be defined. Simply providing the total amount of goods does not clarify how the shipment will be organized.

From a business standpoint, a detailed SKU breakdown aids both the manufacturer and the logistics provider in planning and organizing inventory more effectively, resulting in streamlined customs paperwork and a reduced risk of delays or misclassification at ports. With defined SKUs, ease in labeling and tracking is achieved, which minimizes the risk of errors and misplaced shipments.

Not every customer will have a complete list of SKUs at the early estimation stage. For these situations, we suggest detailing the types of product, the approximate size range, and your preferred packaging. With that, we can formulate an estimate that is less generic. Still, a complete SKU list is necessary for accurate shipping quotes; however,

In conclusion, we can provide estimates based on the total quantity and general description of the product, but these numbers should be considered approximate. A detailed SKU breakdown is essential for accurate freight cost determination and is the most critical in packaging, total shipment weight, and volume. The better structured the information, the more accurate and economical the shipping estimate.

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